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Suzhou Champyound Intelligent Technology Co., Ltd.

Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector. Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc. Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.

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Why Should Motor Manufacturers Invest in a High-Precision Hairpin Winding Machine? 2025-11-30 Why Should Motor Manufacturers Invest in a High-Precision Hairpin Winding Machine? As global demand for high-efficiency motors continues to rise, motor manufacturers must adopt advanced production technologies to remain competitive. Investing in a High-Precision Hairpin Winding Machine offers significant performance and economic benefits. Whether producing motors for EVs, robotics, HVAC, or general industry, manufacturers gain long-term value from this equipment. High precision is the most important advantage. The machine uses servo-controlled systems to ensure accurate wire feeding, cutting, bending, and stripping. Tight geometrical tolerances ensure that each hairpin coil fits perfectly into the stator slots, improving electrical efficiency and reducing energy loss. Investing in high precision also means improved product quality. Accurate coils lead to consistent phase resistance, lower noise, and smoother operation. This is especially important for EV traction motors, where even small inconsistencies can impact vehicle performance. Another reason to invest is increased production efficiency. Automated operation reduces cycle time and minimizes human involvement. Manufacturers can produce more coils in less time, reducing cost per unit and increasing overall profitability. With rising labor costs worldwide, automation delivers a measurable return on investment. A high-precision machine also supports custom motor designs. Programmable bending, multi-angle shaping, and customized slot patterns give manufacturers flexibility to produce coils for different motor models. This adaptability is valuable for companies that produce multiple motor types. Reliability is another long-term benefit. High-quality machines are built with durable components, industrial controls, and stable mechanical systems. This reduces breakdowns and maintenance costs. Remote support and diagnostic systems help international customers maintain continuous operation. Safety compliance is also important. Modern equipment includes full safety protections and meets CE, UL, and ISO standards, allowing manufacturers to export motors worldwide. Finally, investing in high precision prepares companies for the future. As global standards for efficiency and performance continue to rise, hairpin winding technology will become increasingly mandatory. Companies that adopt this technology early gain a significant competitive edge. A high-precision hairpin winding machine improves quality, increases productivity, reduces cost, and prepares manufacturers for long-term success. For any company committed to producing world-class motors, it is a necessary and strategic investment. https://www.champyoundmotor.com/supplier-hairpin-winding-machine

What Advantages Does a Hairpin Winding Machine Offer for Automated Motor Production Lines? 2025-11-30 What Advantages Does a Hairpin Winding Machine Offer for Automated Motor Production Lines? Automation is one of the most significant trends in the global manufacturing industry. For motor production, automation improves consistency, reduces labor cost, and increases production capacity. A Hairpin Winding Machine plays a central role in creating fully automated motor assembly lines, especially for EV and industrial motor manufacturers. One major advantage is seamless workflow integration. Modern hairpin winding machines are designed to connect directly with insertion systems, forming stations, welding robots, and end-turn forming machines. This enables continuous, uninterrupted production, significantly increasing output. Another advantage is standardization. Automated machines produce hairpin coils with consistent length, angle, and shape. This uniformity ensures that every coil fits perfectly into the stator slots, reducing assembly errors and improving overall motor quality. Automation greatly reduces labor costs, especially in regions like North America and Europe. Once programmed, the machine runs independently, requiring minimal operator supervision. This makes it an ideal solution for high-volume motor factories. The machine also enhances safety. Manual handling of copper wire can cause injuries, while automated systems eliminate these risks. Enclosed working areas, safety sensors, and auto-stop features meet international safety standards, ensuring compliance with CE and UL regulations. Production speed is another advantage. Automated systems operate faster and more consistently than manual production. Machines work continuously without fatigue, ensuring stable output round-the-clock. Quality control is built into the automation process. Many hairpin winding machines include vision inspection systems, torque sensors, and monitoring software that detect variations in bending angles, stripping quality, or wire alignment. Early detection prevents defective coils from entering the production line. Automation also improves traceability. Production data such as coil dimensions, cycle time, and machine status can be recorded and integrated into factory management systems. This supports Industry 4.0 and helps companies manage quality and logistics more effectively. For manufacturers planning to build a modern automated production line, a high-performance hairpin winding machine is one of the most important investments. It enhances efficiency, consistency, safety, and data management—making it a crucial component of future motor manufacturing. https://www.champyoundmotor.com/supplier-hairpin-winding-machine

How Does Hairpin Winding Technology Support High-Power Motor Applications? 2025-11-30 How Does Hairpin Winding Technology Support High-Power Motor Applications? High-power motors require excellent electrical efficiency, low heat generation, and strong mechanical stability. Hairpin winding technology has become widely used in high-power applications such as electric vehicles, industrial robots, compressors, pumps, wind turbines, and large HVAC systems. A Hairpin Winding Machine is essential for producing coils that meet these demanding requirements. One of the key advantages is increased power density. Hairpin coils allow more copper to be packed into each stator slot, increasing torque output without increasing motor size. The machine ensures every hairpin fits tightly and accurately into the slot, maximising the available space. Another requirement for high-power applications is low copper loss. The machine’s precision forming reduces irregularities, allowing current to flow smoothly through the conductor. Improved electrical performance translates directly to higher output and lower energy consumption. Thermal management is critical in high-power motors. Rectangular hairpin wires conduct heat more effectively, reducing temperature rise during continuous operation. The machine creates consistent coil geometry, ensuring stable heat transfer and preventing hot spots. Mechanical durability is also essential. High-power motors operate at high speeds and are often exposed to vibration and shock. Hairpin coils provide stronger mechanical support, and the machine’s accurate forming ensures that each coil has uniform strength and rigidity. This prevents coil deformation under load. Automated production is another advantage. High-power applications often require precise coil specifications to ensure safety and reliability. The machine produces coils with tight tolerances and repeatability, reducing variability and enhancing long-term performance. High-power motors typically require advanced welding methods, such as laser welding. The machine prepares the wire ends with uniform stripping and alignment, ensuring strong and reliable weld joints that can handle large currents. Additionally, hairpin winding supports multi-layer, complex coil structures needed in high-torque motors. The machine’s programmable control system allows manufacturers to produce customised hairpin designs tailored to specific power requirements. For industries demanding maximum output, efficiency, and reliability, hairpin winding technology provides a superior solution. A high-quality hairpin winding machine is essential for achieving consistent performance in high-power motor applications. https://www.champyoundmotor.com/supplier-hairpin-winding-machine

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Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China

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Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China E-mail: sales01@cyd-auto.com Tel: +8615995673508 Tel: +8615995673508

The Largest R&D and Production Hairpin Winding Machine Supplier in China

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