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Suzhou Champyound Intelligent Technology Co., Ltd.

Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector. Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc. Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.

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What Does a Hairpin Winding Machine Mean for Your Motor's Thermal Performance ? 2025-09-18 In any electric motor, heat is the enemy. Excessive heat can degrade insulation, demagnetize magnets, and shorten the motor's lifespan. If your current winding process is leading to motors that run too hot, you could be compromising their durability and performance. So, what does a Hairpin Winding Machine mean for your motor's thermal performance? The hairpin winding process is a game-changer for thermal management. The unique design of the hairpin conductors provides a superior path for heat to escape the motor. Larger Surface Area: The rectangular shape of the hairpins provides a larger surface area for heat transfer compared to round wires. This allows heat to dissipate more effectively from the conductors to the surrounding stator iron. Reduced Resistance: The higher copper fill factor of a hairpin motor reduces the electrical resistance, which means less energy is lost as heat in the first place. Improved Thermal Path: The tight, uniform packing of the hairpins creates a solid thermal path that conducts heat away from the winding and out of the motor. Fewer Hot Spots: The uniform construction of the winding prevents the creation of "hot spots" that can occur in motors with uneven windings. This ensures the heat is evenly distributed throughout the motor. By choosing our Hairpin Winding Machine, you are building a motor that is not only powerful and efficient but also designed to run cooler, which is the key to a longer, more reliable service life.

Why is Automation So Important for the Hairpin Winding Process ? 2025-09-18 The hairpin winding process is highly precise, and a single mistake can lead to a faulty motor. Relying on manual labor for this critical step can introduce human error, inconsistency, and a slower production speed. So, why is automation so important for the hairpin winding process? Automation is the key to ensuring the precision, consistency, and speed required for high-quality hairpin winding. Eliminates Human Error: A fully automated machine performs every step of the process with a level of precision that is impossible for a human to replicate. This eliminates the risk of misaligned hairpins, incorrect insertion, and other costly mistakes. Ensures Consistency: The machine performs every winding operation in the exact same way, ensuring a consistent and uniform winding from one motor to the next. This is crucial for maintaining quality standards. Boosts Production Speed: The automated process is significantly faster than manual or semi-automated methods. This allows you to produce more motors in less time and meet the demands of large-scale production. Improves Worker Safety: Automation removes the need for workers to perform repetitive or hazardous tasks, which improves worker safety and reduces the risk of on-the-job injuries. By choosing our Hairpin Winding Machine, you are choosing an automated solution that provides the precision, consistency, and speed you need to produce a superior product.

How Can a Hairpin Winding Machine Help You Meet the Demand for Compact Motors ? 2025-09-18 As technology advances, there is a growing demand for devices that are smaller, lighter, and more portable. From drones and power tools to electric vehicles, the size of the motor is a key design constraint. So, how can a Hairpin Winding Machine help you meet the demand for compact and lightweight motors? The hairpin winding process is the ideal solution for creating motors with a higher power density, which allows you to pack more power into a smaller volume. Higher Power in a Smaller Footprint: The superior copper fill factor of a hairpin motor allows you to produce a motor with the same power output as a traditional motor but in a significantly smaller and lighter package. Reduced Material Use: A more compact motor requires less material, which reduces your material costs and contributes to a more sustainable manufacturing process. Improved Product Design: By using a smaller motor, you can create more compact and ergonomic final products that are more appealing to consumers. Increased Battery Range: In electric vehicles, a lighter and more efficient motor directly translates to a longer battery range, which is a major selling point. By choosing our Hairpin Winding Machine, you are enabling the creation of compact, powerful, and efficient motors that are perfectly suited for the demands of modern technology.

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Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China

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Room 1 and 2, No. 95, Sanxiang Road, Kunshan Development Zone, Kunshan, China E-mail: sales01@cyd-auto.com Tel: +8615995673508 Tel: +8615995673508

The Largest R&D and Production Hairpin Winding Machine Supplier in China

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